Sidel Super Combi Compact line for Zulal in Sharjah
Sidel's Super Combi Compact consummate h2o line has opened the door for more business organisation opportunities for Zulal Water Mill, in Sharjah, UAE. Running at up to 45,000 bottles per 60 minutes (bph), the line not only delivers increased productivity by 280%, but likewise helps the visitor save 56% on energy costs, when compared with their existing PET line. In addition, with the new, lighter PET bottle and optimization of utilities, there is a considerable reduction in the overall carbon footprint.
Zulal a part of the Sharjah Electricity and Water and Gas Dominance was established past Sheikh Dr Sultan Bin Mohammed Al Qasimi, the ruler of Sharjah in the UAE. In 1995, Zulal was the first government arrangement to address this requirement and its vision is to provide clean, pure drinking water for all people in the region. The only water enterprise that provides 100% pure groundwater straight from the Hamdah wells in Sharjah, the water is certified by and packaging international standards for packaging drinking water.
The connection between Zulal and Sidel dates back to the late 1990s, when Zulal first installed a Sidel blower. In 2019, the company reached out to Sidel once again for a new high-speed line to come across market demand. As a complete line solution provider, Sidel consulted the client on packaging design and line capacity, as well as line pattern and layout to enhance the overall performance.
Productivity opens the door for more business opportunities
After 18 months of discussion, Sidel provided Zulal its Super Combi Compact water line, running at up to 45,000 bph. The layout was a key element of the line design for this project, considering it had to be installed in the existing location. Sidel experts managed to accommodate the configuration of the Super Combi Compact and conveyors, also as two packers, into that infinite, thereby achieving approximately a 25% overall space saving due to the redesigned accumulation, combiner and labeller.
The new line provided Zulal with greater line efficiency and productivity enabling further business organisation opportunities. "Subsequently installing Sidel's complete water line, we now have the capacity to supply our products to major airlines, hotels, schools and offices. We are actually pleased with the enhanced performance," said Ali Ahmed Ali Al Kindi, managing director of the Zulal Department at SEWA.
New bottle pattern and sustainability goals
In line with SEWA'south sustainability policy, Zulal wanted to optimize its carbon footprint. By redesigning the PET bottles, and reducing their weight, the new bottle for 330ml and 500ml formats now weigh just ix.75 grams and 12.5 grams, which saved upward to 0.65 gram and ane gram respectively per bottle. It also contributes to reducing Zulal's carbon footprint with considerable PET savings, namely an estimation of saving 215 kilograms for 330 ml and 331 kilograms for 500 ml per shift production run. Additionally, thank you to Sidel's complete line solution, Zulal pays 56% less for energy, while increasing the productivity by 280% compared to their existing line.
Source: https://packagingsouthasia.com/application/sidel-super-combi-compact/
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